Western Animation: Big Guy and Rusty the Boy Robot
Comin' atcha!
The Big Guy and Rusty the Boy Robot (1999-2000) was an animated television series, based on the The Big Guy And Rusty The Boy Robot comic. The Big Guy was the old warhorse robot superhero who was to be replaced by an all-American Rusty; however, Rusty's inexperience forced the Big Guy back out of retirement to serve as Rusty's mentor and partner. Complicating matters was the fact that the Big Guy, Rusty's hero and role model... wasn't actually a robot. Unable to develop a working AI in time, the government secretly converted it into a Powered Armor, piloted by Lieutenant Dwayne Hunter, who poses as the Big Guy's mechanic to the outside world. The secret has to be kept from Rusty, as well, for fear of what the shock might do to his mind.You can watch all of the episodes now, on Youtube. Unless you're in the USA, ironically.
Ascended Fanboy: Rusty, surprisingly enough. Yes, the boy robot is a huge fan of the Big Guy, and overjoyed to be working with him. Even though he was designed as a replacement.
Blob Monster: Two: one is a jealous cleaning product and the other is a Grey Goo.
Bowel Breaking Bricks: The Big Guy, at the opening of one episode, terrifies a villain in an less impressive suit of Power Armor into ejecting and surrendering in fear (unlike the Big Guy's this fool's armor didn't have anything to cover the pilot). Naturally, ejection occurs out of the back end of the mech.
Become a Real Boy: Averted. Rusty doesn't want to become human. Even when given the opportunity to experience human feeling, he opted to switch back.
Brain Food: Dr. Neugog and later Pierre after accidentally using the same device that turned Dr. Neugog into a monster.
Rusty actually has several: "Comin' at ya!", "Sure as shootin'", "Ready and rarin' to go!"
Clothes Make the Superman: Despite being just a Powered Armor, the world believes Big Guy to be an actual sentient super robot, because its creators didn't want to admit failing to produce a real artificial intelligence.
Convection Schmonvection: When a volcano erupts from under New Tronic City, there is a noticeable lack of people and buildings bursting into flame over the lava.
Continuity Nod: In episode 7 Rusty is traveling through the internet and visits his favorite Online Game 'Magitek Warriors' in attempt to escape Number 4 of the Legion Ex Machina. Episode 8 shows Rusty playing the same game before being called to a mission with Big Guy.
Cyanide Pill: Each member of Legion Ex Machina has a Self-Destruct Mechanism built within to prevent someone from accessing their data and memory.
Deadpan Snarker: Big Guy or rather his pilot Lieutenant Dwayne Hunter certainly has his moments.
Did You Get a New Haircut?: Asked by Jenny after Pierre uses the telepathy dynamo. Justified by the fact the increase to his head makes him look like he has less hair.
Giant Spider: Dr. Neugog gets turned into one, with the added bonus of still having a human face, and the ability to suck out people's brains.
Grey Goo: The focus of one episode. However, instead of eating everything, they're out to improve everything...which is not necessarily an improvement when it involved wantonly breaking things first.
Rusty may actually have more firepower than the Big Guy. While the Big Guy relies on an assortment of missiles and machine guns Rusty uses what looks like nuclear powered plasma bolts that seem to do more damage (when he hits the target).
This was actually brought up in one episode. Rusty's built in weapons are significantly more powerful than anything Big Guy is armed with, but which is more intimidating: a child robot pointing his finger at you, or a thirty foot tall metal superman unfolding his arm into dual chainguns?
When Big Guy's Evil Twin is introduced, it's revealed that in order to make room for the pilot, a giant cannon the size of Big Guy's torso had to be removed!
Motherly Scientist: Dr. Ericka Slate, Rusty's creator, treats the boy robot as her own son throughout the series. This is lampshaded more than once.
Omnidisciplinary Scientist: Semi-averted. Dr. Slate may be productive inventor, but she is strictly and explicitly a roboticist and computer scientist, though she seems to brush against other disciplines at times, as well. Played straight in that she seems to do most of her inventing single-handedly, even though a creation like (for example) Rusty would require knowledge of everything from software programming to human psychology to nuclear physics to construct.
Pintsized Powerhouse: Rusty is actually more powerful than the Big Guy; he just doesn't yet have the skill and training he needs to be effective.
Powered Armor: The dirty little secret of the BGY Committee is that the Big Guy is really just a piloted suit instead of a full robot because they simply couldn't get the original AI designs to work after it's designer went missing.
Psycho Prototype: Rusty's older brother Earl, due to an incomplete, unstable AI.
Telescoping Robot: You could maybe, maybe realistically fit all the weapons that come out of Big Guy in there, but not if you still want to have space for working motors and such. Or maybe more than a couple of rounds of ammunition.
This is lampshaded (Kinda) by a Legion Ex Machina version of Big Guy, who, after learning the big secret, notes that the inclusion of a cockpit means the Big Guy doesn't have a Wave Motion Gun built in the chest...like he does.
Time Travel: The basis of the plot in one episode.
Took A Level In Bad Ass: In the comic, Rusty existed only to get stomped flat by monsters & annoy Big Guy. While he still does that in the cartoon, he manages to become a genuinely effective (& likeable) character.
You Are Number Six: The robots of the Legion Ex Machina are only known by numbers.
Technically all the robots have model number names (e.g. BGY-11, EP-327, ARG-12) but are typically referred to by their nicknames (Big Guy, Earl, Argo, respectively).