Actor-Shared Background: At the beginning of his trial, Aaron Echolls states that he has been voted People Magazines Sexiest Man Alive in 1987. The actor playing Aaron, Harry Hamlin, has been voted Sexiest Man Alive in 1987.
Also, Harry Hamlin and Lisa Rinna, who play Logan's parents are married in Real Life.
Veronica is implied to be 17 years old at the beginning of the show. Kristen Bell was 24 when they shot the pilot. Also Teddy Dunn (Duncan) and Jason Dohring (Logan) are a couple of years older than their respective characters.
The unreleased season 4 pitch features in In-Universe example: Veronica now working for the FBI goes undercover as at a girl's reform school to catch a warden who is molesting the students
Keith eventually finds out that she's impersonating someone else, meaning she's a few years older than she said she was.
Enforced Method Acting: Not in the show itself, but rather the show was the source of an instance of this trope - Kristen Bell found out the show was cancelled the day before shooting the scene in Forgetting Sarah Marshall where her character found out her show had been cancelled.
Besides ordering season three to have smaller arcs and stand-alone episodes, network executives forced show writer Rob Thomas to feature Paris Hilton as a character in the show's second episode (where she played the world's oldest teenager) and rewrite the entire ending to Meg's character.
According to the actor playing Wallace, UPN made it clear to Rob Thomas during season one that they would never allow him to pair Wallace and Veronica up romantically, due to the network thinking no one would watch a show where the main character (who was white) was dating a black man.
A positive example in The Movie. During post-production, Warner Bros asked Rob Thomas to add a scene explaining why there was a class war in Neptune, which became Keith interfering in a stop-and-frisk. The studio bankrolled this scene, as well as the pre-titles recap and introduction.
The Other Darrin: Leighton Meester was one of the few original cast members unable to reprise their role, but since her character Carrie Bishop was central to the movie's plot, she was re-cast with Andrea Estella.
The death of Meg Manning: She was supposed to have died in the bus crash, but UPN demanded at least one survivor due to them not wanting to open the show's second season with a bunch of dead teenagers. So Meg (who was supposed to die) lingered in a coma with the plan being that Meg's mother would euthanise her possibly braindead daughter and Veronica (hiding in the room) would witness this and be busted by hospital staff members, after Meg was smothered to death when she comes out of hiding and removes the pillow from Meg's face. This got shot down too (though Thomas was allowed to film it as part of a stunt "alternate ending" that was posted on the show's UPN website). So instead, the episode that aired ended instead with the reveal that Meg was pregnant with Duncan's baby and her waking up just in time to give birth and die from a brain hemorrhage.
Dick was supposed to be a suspect for the Hearst Rapist storyline and Rob Thomas even admitted that they had a retcon in mind to establish Dick secretly being on campus during the season two episode that started the arc, this was abandoned.
Season Four was supposed to have been a complete reformatting, complete with Time Skip and firing all cast members save for Kristen Bell. The relaunch would make Veronica a FBI Agent, going on undercover assignments with a new milquetoast boyfriend agent and actor Walt Goggins as her supervisor/mentor.
The reason Wallace and Mac were so underutilized in season 3 is that there was supposed to be a third major mystery plot revolving around them. When the episode order was cut to 20, there was no way it could be squeezed into that time, so we're left with these two major characters getting barely anything to do for no reason.