Chima from Big Brother 11 was nicknamed "Hirochima" after her explosion(s).
Julie Chen has been nicknamed "Chenbot". House guests have actually called her "Chenbot" a few times, and CBS even has videos of Big Brother up on YouTube with "Chenbot" in the keywords, so they're well aware of this.
The origin of the nickname "Chenbot" is because Julie Chen has been able to say certain lines (mostly "but first") in the exact same way each time, even making the same movements as she looks towards the camera or stands up from a bench. You can see a Montage from season 6.
Gretel Killeen was named Gretski by housemate Blair in season one, and continued to be called Gretski by fans for the remainder of her hosting stint.
Internet Counterattack: The strongly negative reaction from live feed viewers during BB 15, caused by the heavy amounts of racism, misogyny, et al by certain members of the Big Brother 15 cast provoked the broadcast show into addressing it on air.
In BB 6 US, Ivette's girlfriend was intended to be her partner, but was replaced with her friend, Beau.
In BB 7 US, Bunky, Dana, Ivette, Lisa, Michael "Cowboy", and Monica were candidates to come back into the house, but lost both the public vote & the producer's vote.
In BB 8 US, Jessica's nemesis was originally a rival from a dance team.
In BB 11 US, Jessica (BB 8, Popular), Micheal "Cowboy" (BB 5, Offbeats) and Brian (BB 10, Brains) are candidates to come back into the house, but their cliques lost the HOH competition to Jessie (BB 10, Brawns)
In BB 12 US, a fourteenth houseguest named Paola had been cast, but left during sequester and was not replaced.
In BB 13 US, a cast video of someone named "Jason" was actually filmed but for some reason, he was dropped during sequester.
In BB 14 US, an early trailer showing some contestants showed someone named Mike but for some reason, was replaced with Joe for reasons unexplained. One Steve Limit , maybe?
Why Fandom Can't Have Nice Things: Thanks to people making huge efforts to slant the game in their favour in the first season, they put in limitations on how the audience can affect the game. In particular, people have botted the site so that Ronnie and later Jeff or Jordan would get the Coup de'Tat in season 11. CBS put in restrictions on how many votes can go, and then later on randomized the positions on the site so that if you clicked the same place twice, you wouldn't click on the same houseguest you clicked on previously. In the recent America's Vote, you have to have an account with the site and can only vote ten times.