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Narrative
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Whenever The Federation deploys a new Humongous Mecha, they usually begin with a prototype to test out the technologies involved before approving it for mass production. This prototype is usually at least an order of magnitude more powerful than the mass-produced versions will ever hope to be. Aside from a more distinctive appearance, it usually has more weapons, heavier armor, and more powerful thrusters than its more numerous cousins.
This trope, found mostly in Real Robot series, seems to have its roots in the Super Robot genre from which it split. The prototype is usually the mecha piloted by the hero of the story, and so tends to stand out, particularly in combat. The mass-produced mecha, on the other hand, are typically put in the hands of the Redshirt Army, and as such give a much lesser showing on screen. In a few series, the Super Prototype will virtually be a full-fledged Super Robot.
A similar phenomenon is the Ace Custom, a mass-produced or prototype mecha customized or re-designed for the use of an Ace Pilot, taken from the customized paint jobs of planes used by Ace pilots of World War I. These are often essentially Super Prototypes, with the only difference being that it was made after the mass-produced mecha. In additon to a personalized paint job, an Ace Custom may have a tweaked engine, extra sensors, or a distinctive weapon, all keyed to the individual fighting style of its pilot.
A question that often comes up is why the Super Prototype is so, well, super compared to the production model. The typical reason given is that the production model is far cheaper or easier to make in large numbers, as a result of or resulting in budget cuts. The designers may have put in some stuff they decided wasn't feasible, possibly for the express purpose of impressing the approval committee. Sometimes, the technology that makes the mecha so much more powerful is Black Box tech (although one wonders why a prototype of a future possible line of mecha would include tech the mass-produced versions would never be capable of including), and thus not easily replicated (if at all), or may not be as useful for normal human pilots. But mostly, it just helps the hero stand out more.
See also: Conservation Of Ninjitsu. Contrast with No Plans No Prototype No Backup.
Examples:
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